Sangli Case Study 1

An 88 kW plant in an industrial area of Sangli, Maharashtra, facing very heavy foundry dust and rusting. After a Solar Glass Shield coating, generation improved while water, labour and cleaning costs dropped sharply.

Location
Sangli, Maharashtra
Site
Industrial area
Plant Size
88 kW
Age at Coating
4 Months
GHI
5.51 kWh/Sqm/day
Sangli solar plant case study, before and after coating

Effect on a solar plant facing foundry dust & rust

Located in an industrial area, this four-month-old plant faced very heavy foundry dust and rusting, forcing cleaning every alternate day with enormous water and labour usage.

After applying the Solar Glass Shield coating, dusting reduced, generation improved by 4%, the cleaning cycle stretched to weekly, and water, labour and costs fell dramatically.

87%
Fewer labour hours per year, from 1,095 to 144
93%
Water saved, down from 1,97,100 to 12,960 litres/year

Results at a glance

Parameters
Before Coating
After Coating
Power Generation (Units/Day)
150
200–428
Rated / Estimated Generation as per GHI
313
325
Cleaning Cycle
Every alternate day
Weekly
Water Usage (Litres/Year)
1,97,100
12,960
Labour Hours per Year
1,095
144
Labour Cost per Year (Est. @₹500/day)
91,250
30,000

Reduced dusting, generation enhanced by 4%, labour hours reduced by 87%, water savings of over 93%, and a labour-cost saving of 67% achieved.

Rows of ground-mounted solar panels under a clear blue sky

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