Sangli Case Study 2

A 38 kW plant in an industrial area of Sangli, Maharashtra, facing very heavy foundry dust. After a Solar Glass Shield coating, generation improved while water, labour and cleaning costs dropped sharply.

Location
Sangli, Maharashtra
Site
Industrial area
Plant Size
38 kW
Age at Coating
3 Years
GHI
5.51 kWh/Sqm/day
Sangli solar plant case study, before and after coating

Effect on a solar plant facing foundry dust

Located in an industrial area, this three-year-old plant faced very heavy foundry dust, forcing weekly cleaning with heavy water and labour usage.

After applying the Solar Glass Shield coating, dusting reduced, generation improved by 3%, the cleaning cycle stretched to 30 days, and water, labour and costs fell dramatically.

88%
Fewer labour hours per year, from 288 to 36
90%+
Water saved, down from 16,400 to 1,400 litres/year

Results at a glance

Parameters
Before Coating
After Coating
Power Generation (Units/Day)
45–80
108–164
Rated / Estimated Generation as per GHI
135
139
Cleaning Cycle
Weekly
30 Days
Water Usage (Litres/Year)
16,400
1,400
Labour Hours per Year
288
36
Labour Cost per Year
24,000
6,000

Reduced dusting, generation enhanced by 3%, labour hours reduced by 88%, water savings of over 90%, and a labour-cost saving of 75% achieved.

Rows of ground-mounted solar panels under a clear blue sky

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